Fully automatic feeding system components

Cyclic High-efficiency slurry Mixing System

The core of the circulating efficient pulping system is to integrate powder/liquid premixing and fine dispersion in one machine, which can quickly complete the preparation of high-quality battery slurry. In this system, the powder agglomerates are first broken into smoke by the breaking head. Under the vacuum generated by the Venturi effect, the powder is quickly wetted by the annular “liquid curtain” generated by centrifugation to complete the premixing. The premixed slurry passes through the narrow gap between the rotor and the stator to obtain dispersion under high shear rate. Thanks to the high-flow circulation method, the whole batch of materials can be dispersed multiple times in a very short time to obtain the finished slurry.

Table Of Contents For This Page

It is not easy to introduce every aspect of the high-speed disperser, so we have prepared a lot of information on this page for you to learn more. To ensure that you can quickly find the information you need, we have prepared this table of contents, and when you click it, it will jump to the corresponding location.

Product Overview

This fully automatic high-speed disperser metering and homogenizing system is specifically designed for the efficient mixing and dispersing of lithium-ion battery slurries, carbon nanotube slurries, and other nanomaterials. It features a strong processing capability with a maximum capacity of up to 900L/H and a disperser speed of up to 15,000 RPM, ensuring uniform slurry dispersion. The machine is constructed with durable SUS304 stainless steel or zirconia ceramic components, ensuring long-term stable operation. Additionally, it is equipped with a screw pump for material feeding and a hydraulic automatic lifting system, enhancing operational convenience. The built-in constant temperature water tank provides efficient cooling for electrical components, further improving the machine’s reliability. The key advantages of this system are its outstanding performance and high production efficiency, making it an ideal choice for achieving high-quality material dispersion.

Specifications

Product model and parameters (specific parameters are subject to the final configuration)
Equipment modelRCZ-20RCZ-100RCZ-400RCZ-800RCZ-1200RCZ-1600RCZ-2000RCZ-2500
Production capacity0~20L/h0~100L/h0~400L/h0~800L/h0~1200L/h0~1600L/h0~2000L/h0~2500L/h
Corresponding annual production capacity (Fe-Li system)/~0.2GWh~1GWh~2GWh~3GWh~4GWh~5GWh~6GWh
Installed power30kW50kW100kW130kW240kW260kW320kW400kW
Occupancy space (length*width*height)3*2.5*2.5(m)3x3x3.5(m4x3x4.5(m)5x4x5.5(m)6x4.5x6.5(m)6x4.5x7(m)6x5x7.5(m)6x5x8(m)
Ground load bearing800kg/m²800kg/m²1000kg/m²1200kg/m²1500kg/m²1500kg/m²1500kg/m²2000kg/m²

Advantages

Faster wetting

  • The system rapidly disperses powder into a mist, allowing for immediate contact with the fast-moving liquid. This results in significantly faster wetting compared to traditional methods, minimizing the time needed for the powder to be absorbed into the liquid. By enhancing the wetting process, production speed and efficiency are greatly improved, which is especially critical in large-scale industrial applications.

Faster wetting

Better dispersion effect

With the use of small-gap rotors and stators, the system ensures a more powerful and consistent dispersion of particles. The reduced gap between the rotor and stator creates a high-shear environment, which enhances the uniform distribution of materials. This leads to finer particle dispersion, maximizing the effectiveness of the mixture and ensuring a high-quality output for a wide range of applications.

Better dispersion effect

Shorter dispersion time, better slurry consistency

By utilizing a recirculation system, the system ensures that all materials are dispersed evenly in the same amount of time. This method guarantees that the dispersion process is both fast and efficient, while also maintaining consistent quality throughout the slurry. The controlled dispersion time results in uniformity across batches, which is essential for industries that require precise material consistency.

Shorter dispersion time, better slurry consistency

Learn more about the equipment

Application

Please note that the final cost depends on the customized service you require, the specifications of the raw materials used, the relevant national laws, and the distance of transportation. Take the example of booking a tall container of products:

Ternary System

This system plays a crucial role in the production of lithium battery cathode materials, especially those containing nickel, cobalt, and manganese. These ternary materials are widely used in electric vehicles and consumer electronics due to their high energy density and stability. The dispersion system ensures uniform dispersion of ternary materials, enhancing the battery’s performance and lifespan.

Lithium iron phosphate system

Lithium iron phosphate system

Lithium iron phosphate is a widely used cathode material known for its high safety and long life cycle. The system effectively handles and disperses lithium iron phosphate, improving the dispersion quality of the slurry and optimizing the battery’s charge-discharge efficiency and overall performance.

Silicon Carbon System

Silicon Carbon System

ilicon-carbon materials are extensively used in the anodes of lithium batteries due to their high capacity potential. The dispersion system ensures the uniform distribution of silicon-carbon materials, helping to increase the energy density of lithium batteries and mitigate the problem of volume expansion during cycling.

Conductive Carbon

Conductive carbon materials are used as conductive agents in lithium battery electrodes to enhance conductivity. This system efficiently disperses conductive carbon, ensuring its uniform distribution in electrode materials, which optimizes battery performance.

Graphite system

Graphite is the primary material used in the anodes of lithium batteries. This system efficiently processes and disperses graphite materials, ensuring their uniform distribution in the slurry, ultimately improving the cycling stability and energy density of lithium batteries.

Cobalt-based System

Cobalt is widely used in high-energy-density batteries. This system can efficiently handle cobalt-based materials, ensuring even dispersion, which enhances overall battery performance and efficiency.

Bromellite

Boehmite is commonly used as a coating or separator material in lithium batteries, offering excellent heat resistance and stability. The slurry preparation system ensures uniform dispersion of boehmite, enhancing the battery’s safety and durability.

Conductive Adhesive

Conductive adhesive is widely used in the assembly of batteries and electronic components. The dispersion system ensures uniform distribution of materials within the conductive adhesive, improving its conductivity and bonding performance, ensuring reliability and durability of the components.

About Us

播放视频

We started to solve the systematization of the front-end equipment in the production process of lithium-ion batteries in 2013, and have been recognized by the market after years of practice and successful cases. Our equipment is not limited to the new energy industry, and the powder conveying and pulping systems have a large market space in the fields of medicine, food, chemical industry, plastics, etc.

FAQ

Please note that the final cost depends on the customized service you require, the specifications of the raw materials used, the relevant national laws, and the distance of transportation. Take the example of booking a tall container of products:

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Ut a nisl id ante tempus hendrerit. Vestibulum ante ipsum primis in faucibus orci luctus et ultrices posuere cubilia Curae; Sed aliquam, nisi quis porttitor congue, elit erat euismod orci, ac placerat dolor lectus quis orci. Donec sodales sagittis magna. Etiam vitae tortor. Maecenas vestibulum mollis diam.

Maecenas ullamcorper, dui et placerat feugiat, eros pede varius nisi, condimentum viverra felis nunc et lorem. 

In hac habitasse platea dictumst. Proin faucibus arcu quis ante. Donec quam felis, ultricies nec, pellentesque eu, pretium quis, sem. Nulla neque dolor, sagittis eget, iaculis quis, molestie non, velit. Vivamus euismod mauris.

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec ullamcorper mattis, pulvinar dapibus leo.

Ut a nisl id ante tempus hendrerit. Vestibulum ante ipsum primis in faucibus orci luctus et ultrices posuere cubilia Curae; Sed aliquam, nisi quis porttitor congue, elit erat euismod orci, ac placerat dolor lectus quis orci. Donec sodales sagittis magna. Etiam vitae tortor. Maecenas vestibulum mollis diam.

Maecenas ullamcorper, dui et placerat feugiat, eros pede varius nisi, condimentum viverra felis nunc et lorem. 

In hac habitasse platea dictumst. Proin faucibus arcu quis ante. Donec quam felis, ultricies nec, pellentesque eu, pretium quis, sem. Nulla neque dolor, sagittis eget, iaculis quis, molestie non, velit. Vivamus euismod mauris.

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