Continuous High-efficiency Slurry Mixing System

Continuous High-efficiency Slurry Mixing System

The main equipment consists of a twin-screw extruder and an online disperser, enabling continuous slurry mixing. The continuous kneading disperser, compared to traditional batch slurry mixing methods, allows for entirely continuous, large-scale slurry mixing with a maximum capacity of up to 3,000-5,000L/h. By combining the advantages of high-viscosity kneading with a screw extruder and the high-shear benefits of an online disperser, this system further improves slurry efficiency, consistency, and reduces one-time investment and operational costs of the line as a whole.

Table Of Contents For This Page

It is not easy to introduce every aspect of the high-speed disperser, so we have prepared a lot of information on this page for you to learn more. To ensure that you can quickly find the information you need, we have prepared this table of contents, and when you click it, it will jump to the corresponding location.

Product Overview

This fully automatic high-speed disperser metering and homogenizing system is specifically designed for the efficient mixing and dispersing of lithium-ion battery slurries, carbon nanotube slurries, and other nanomaterials. It features a strong processing capability with a maximum capacity of up to 900L/H and a disperser speed of up to 15,000 RPM, ensuring uniform slurry dispersion. The machine is constructed with durable SUS304 stainless steel or zirconia ceramic components, ensuring long-term stable operation. Additionally, it is equipped with a screw pump for material feeding and a hydraulic automatic lifting system, enhancing operational convenience. The built-in constant temperature water tank provides efficient cooling for electrical components, further improving the machine’s reliability. The key advantages of this system are its outstanding performance and high production efficiency, making it an ideal choice for achieving high-quality material dispersion.

Specifications

ModelsDesign CapacityBatch SizeCirculating FlowPowder FeedEngine SpeedEngine Power
RCZ1001001505010285037
RCZ30030045020030200055
RCZ60060090030060200090
RCZ9009001350450901500132
RCZ1200120018006001201500185
RCZ1500150022507501501500200
RCZ24002400360012002401000280

Advantages

Please note that the final cost depends on the customized service you require, the specifications of the raw materials used, the relevant national laws, and the distance of transportation. Take the example of booking a tall container of products:

Efficient

  • The system is designed to provide an efficient mixing process, ensuring the uniformity of the slurry. This uniformity is critical for industrial applications that require precise proportions, such as ceramic production and cement manufacturing. By optimizing the mixing process, the system is able to significantly reduce mixing time, thereby improving overall production efficiency.

Continuous High-efficiency Slurry Mixing System

Continuous Operation

Unlike traditional batch mixing systems, this system is able to achieve continuous operation. This means that mixing can be carried out uninterrupted, minimizing downtime. This continuity not only improves production efficiency, but also better meets the needs of large-scale production.

Consistency and Quality

By maintaining a uniform mixture of slurries, the system helps improve the quality of the final product. A uniform mix can avoid defects in the product and ensure that each batch of products meets strict quality standards. This is especially important for industries that require high quality control, such as pharmaceutical and food processing.

Energy Efficiency

The system is designed to reduce energy consumption, making it a cost-effective solution. By using advanced mixing technology and optimized energy use, the system is able to reduce energy consumption without sacrificing performance, thereby reducing operating costs.

Versatility

The system is suitable for multiple industries, including ceramics, construction, and mining. This versatility enables it to handle a wide range of slurry viscosities and compositions, adapting to different production needs. Whether it is a high-viscosity ceramic slurry or a low-viscosity mineral slurry, the system can handle it effectively.

Advanced Technology

The system uses advanced mixing technology to handle a wide range of slurry viscosities and compositions. This technological advantage enables it to perform well in handling complex mixing tasks, ensuring that each component is fully mixed and achieves the desired effect.

Learn more about the equipment

Application

Please note that the final cost depends on the customized service you require, the specifications of the raw materials used, the relevant national laws, and the distance of transportation. Take the example of booking a tall container of products:

Lithium-ion Battery Positive Electrode Slurry

  • The positive electrode slurry, typically made from materials like lithium cobalt oxide (LCO) or lithium nickel manganese cobalt oxide (NMC), requires precise mixing to ensure uniform particle distribution and viscosity. A high-efficiency slurry mixer ensures the homogeneity of the active materials, binder, and solvent, which is crucial for enhancing the electrochemical performance of the battery, improving energy density, and ensuring stability during cycling.

Lithium-ion Battery Negative Electrode Slurry

Negative electrode slurry, often composed of graphite or silicon-based materials, needs meticulous control over particle size and distribution. The continuous high-efficiency slurry mixing system allows consistent dispersion of active materials and additives like conductive agents and binders. This precision mixing enhances the negative electrode’s conductivity and cycling stability, which is vital for the overall battery performance.

CNTs Conductive Slurry

Carbon Nanotubes (CNTs) conductive slurry plays a key role in improving the conductivity of lithium-ion batteries. Due to the unique properties of CNTs, they require careful and controlled mixing to avoid agglomeration and ensure proper dispersion. High-efficiency slurry mixing systems help achieve uniform distribution of CNTs within the slurry, improving the electrical conductivity and enhancing the overall performance of the battery’s electrodes.

CNTs Conductive Slurry

The separator in lithium-ion batteries is crucial for preventing short circuits between the positive and negative electrodes while allowing ion flow. Base film extrusion processes for the separator material benefit from continuous high-efficiency mixing of polymers and additives. This process ensures that the separator maintains its mechanical strength, thermal stability, and uniform porosity, all critical for the safe operation and longevity of the battery.

Thermal Insulation Adhesive Mixing

In various applications, including battery manufacturing and industrial settings, thermal insulation adhesives are used to bond insulation materials. Efficient mixing of these adhesives ensures the proper dispersion of fillers and additives that provide thermal resistance. High-efficiency slurry mixers enable the production of a consistent adhesive mix, ensuring the thermal insulation material’s performance and durability across different environments.

About Us

播放视频

We started to solve the systematization of the front-end equipment in the production process of lithium-ion batteries in 2013, and have been recognized by the market after years of practice and successful cases. Our equipment is not limited to the new energy industry, and the powder conveying and pulping systems have a large market space in the fields of medicine, food, chemical industry, plastics, etc.

FAQ

Please note that the final cost depends on the customized service you require, the specifications of the raw materials used, the relevant national laws, and the distance of transportation. Take the example of booking a tall container of products:

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Maecenas ullamcorper, dui et placerat feugiat, eros pede varius nisi, condimentum viverra felis nunc et lorem. 

In hac habitasse platea dictumst. Proin faucibus arcu quis ante. Donec quam felis, ultricies nec, pellentesque eu, pretium quis, sem. Nulla neque dolor, sagittis eget, iaculis quis, molestie non, velit. Vivamus euismod mauris.

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Ut a nisl id ante tempus hendrerit. Vestibulum ante ipsum primis in faucibus orci luctus et ultrices posuere cubilia Curae; Sed aliquam, nisi quis porttitor congue, elit erat euismod orci, ac placerat dolor lectus quis orci. Donec sodales sagittis magna. Etiam vitae tortor. Maecenas vestibulum mollis diam.

Maecenas ullamcorper, dui et placerat feugiat, eros pede varius nisi, condimentum viverra felis nunc et lorem. 

In hac habitasse platea dictumst. Proin faucibus arcu quis ante. Donec quam felis, ultricies nec, pellentesque eu, pretium quis, sem. Nulla neque dolor, sagittis eget, iaculis quis, molestie non, velit. Vivamus euismod mauris.

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